
Cookie sheets are typically flat pans with one short angled edge and open on the other three sides. They are designed for baking cookies, allowing cookies to be easily slid off without disturbing their shape. However, their lack of sides limits their uses. On the other hand, ash pans are used to collect and remove ash from charcoal barbecues and fireboxes. While a cookie sheet can technically be used as an ash pan, it may not be the best choice due to its size and weight. Thinner and lighter materials, such as aluminium or expanded metal, are often preferred for ash pans to make them easier to handle and manoeuvre. Additionally, the lack of sides on a cookie sheet might make it less effective at containing and collecting ash compared to a traditional ash pan with raised edges.
| Characteristics | Values |
|---|---|
| Cookie sheets | Have one very short, angled edge and are open on the other three sides |
| Are designed specifically for baking cookies | |
| Have a lip on one side for easy gripping | |
| Are flat-edged to allow cookies to slide off without disturbing their shape | |
| Lack sides so that air circulates around the cookies more easily, cooking them more evenly and quickly | |
| Are affordable, durable, and easy to clean | |
| Conduct heat quickly and uniformly | |
| Come in various materials, including aluminum, nonstick, glass, insulated, black steel, and heavy gauge | |
| Are lightweight and easy to handle | |
| Ash pans | Are commonly found in fireplaces from the late 19th to early 20th centuries |
| Are often integral to fully built-in fireplaces or are placed under a fire basket | |
| Are useful for sliding ashes out of the fireplace and disposing of them | |
| Should not be placed too close to the grate, as they can block airflow | |
| Should be regularly removed to maintain proper airflow | |
| Can be made of aluminum |
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What You'll Learn
- Cookie sheets are not ideal for ash pans due to weight and thickness
- Ash pans are unnecessary and messy, pushing ashes aside is recommended
- Ash pans should be removable without touching the charcoal basket
- Ash pans can be made from aluminium flashing or mild steel
- Ash pans should be large enough to hold fuel but small enough to remove

Cookie sheets are not ideal for ash pans due to weight and thickness
Cookie sheets are not ideal for ash pans due to their weight and thickness. While cookie sheets are designed to be lightweight and easy to handle, even when loaded with a full batch of cookies, ash pans need to be heavy-duty and made of sturdy material to withstand the weight of ashes and the heat of a fire.
Cookie sheets are typically made of thin metal, such as aluminium, which can be easily damaged or warped by high temperatures. On the other hand, ash pans are usually made of steel or cast iron, which are much thicker and heavier materials. This is because the ash pan needs to withstand the extreme heat of a fire without warping or melting, and the weight of ashes without bending or cracking.
Additionally, cookie sheets often have non-stick coatings, which can be advantageous for baking but may not be suitable for an ash pan. The non-stick coating could potentially melt or degrade at high temperatures, releasing toxic fumes. Furthermore, the smooth surface of a non-stick cookie sheet may not provide enough traction to prevent ashes from sliding out of the pan.
Another factor to consider is the size and shape of the cookie sheet. Cookie sheets are typically designed with a large surface area and a flat, rectangular shape to accommodate multiple rows of cookies. However, this shape may not be ideal for an ash pan, which needs to fit securely into a specific space, often with a curved or rounded shape, to catch the falling ashes.
Lastly, cookie sheets are designed for even heat distribution, which is ideal for baking but may not be a necessary feature for an ash pan. In conclusion, while it is possible to use a cookie sheet as an ash pan in certain situations, it is not ideal due to the differences in weight, thickness, material, shape, and intended purpose between the two types of pans.
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Ash pans are unnecessary and messy, pushing ashes aside is recommended
Ash pans are unnecessary and messy, and it is recommended to push the ashes aside. While some people are accustomed to burning with an ash pan, others believe it is unnecessary. Ash pans are useful for sliding ashes out of a fireplace, but lighting a fire over an ash pan is not recommended as it reduces the draft. Removing the ash pan can result in a stronger draft, which is essential for an efficient fire.
A well-drafted fireplace improves warmth and ensures more sustainable heating. Efficient combustion results in less smoke and particulate matter, reducing CO2 emissions by requiring less wood for heating. Instead of an ash pan, a simple fireplace shovel and bucket can be used to manage ash removal, leaving a thin base layer for insulation. This method is easier and does not need to be done as frequently.
Additionally, ash pans placed too close to the grate can obstruct airflow, causing the grate to overheat and warp. The presence of an ash layer under the fire also contributes to better insulation for the fireplace's cold bottom. Coals can get buried in ash and become wasted, as they cannot burn effectively. By pushing the ashes aside, you can avoid wasting coals and maintain a more efficient fire.
Furthermore, some people have expressed concerns about the ash pan becoming damp during the non-burning season, potentially rusting parts of the stove. This can be avoided by emptying the ash at the end of the burning season, but some may find this inconvenient. Overall, pushing the ashes aside and managing ash accumulation through regular removal with a shovel and bucket is a more practical and efficient approach than relying on an ash pan.
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$14.3

Ash pans should be removable without touching the charcoal basket
Cookie sheets can be used as ash pans, but they may not be the best option. When designing an ash pan, it is important to consider the thinness of the steel used, the size of the pan in relation to the internal firebox dimensions, and the height of the pan. While a cookie sheet might be too thin, it can be reinforced with a sheet of expanded metal.
One important consideration when using an ash pan is the ability to remove it without touching the charcoal basket. This allows for easier cleaning and maintenance of the ash pan. In a forum post, a user mentions that their 80-pound ash pan has a 50-pound charcoal basket sitting on top, making it challenging to remove without lifting or touching the charcoal basket.
To address this issue, some users suggest constructing a basic framework using angle iron and expanded metal. By including legs on the framework, the ash pan can be raised off the floor of the firebox, allowing for air circulation and the collection of ash. This design ensures that the ash pan can be easily removed for cleaning without disturbing the charcoal basket.
Another suggestion is to forgo the use of an ash pan altogether. Instead, one can use a metal rod or square tubing to push the ash pile to the side of the firebox. This method avoids the need to handle hot components and allows for easy cleanup once the fire has cooled down.
Overall, when designing or choosing an ash pan, it is important to consider its removability without touching the charcoal basket. This can be achieved through thoughtful construction, such as including legs or using alternative methods like pushing ashes aside.
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Ash pans can be made from aluminium flashing or mild steel
Ash pans are used to collect and remove ash from fireplaces, stoves, and BBQs. They are typically made from metal, with some sources suggesting that mild steel and aluminium flashing are suitable materials.
Mild steel is a common material for ash pans, and it is often coated in black spray paint. Mild steel is a relatively soft type of steel that contains a low carbon level compared to other steels. It is easy to work with and can be welded, making it a good choice for custom ash pans. However, mild steel is susceptible to rust, especially when exposed to moisture and corrosive ash. Therefore, mild steel ash pans should be kept dry and cleaned regularly to prevent rust formation.
Aluminium flashing is another material that can be used to make an ash pan. Flashing is a thin sheet of metal used in construction to create a barrier against water intrusion. Aluminium flashing is commonly used in residential construction due to its low cost, flexibility, and ease of bending. While aluminium flashing is lightweight and will not rust, it may not be suitable for all applications. Aluminium can react with certain materials, such as concrete, mortar, and pressure-treated wood, leading to corrosion. Additionally, aluminium has a lower melting point than steel, so it may warp at high temperatures.
When choosing between mild steel and aluminium flashing for an ash pan, consider the specific use case and the properties of each material. Mild steel is stronger and more durable but requires careful maintenance to prevent rust. Aluminium flashing is lightweight, flexible, and corrosion-resistant but may warp at high temperatures and react with certain materials.
It is worth noting that some sources suggest using a cookie sheet as an alternative to a purpose-built ash pan. Cookie sheets are typically made of metal, such as steel or aluminium, and can withstand high temperatures. However, it is important to consider the thickness of the cookie sheet and whether it can handle the weight of the ash and coals. Additionally, cookie sheets may not have the same heat distribution properties as a dedicated ash pan, which could impact their effectiveness.
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Ash pans should be large enough to hold fuel but small enough to remove
Ash pans are an essential component of any charcoal cooker or grill, but they can be expensive. Some people opt to make their own ash pans, and there is some discussion about the ideal size and weight of an ash pan.
A key consideration when constructing an ash pan is ensuring it is large enough to hold the fuel but small enough to be easily removed from the cooker for cleaning. One user notes that their 80-pound ash pan has a 50-pound charcoal basket sitting on top, making it too heavy to remove. They suggest that a flat floor without sides would be preferable. Another user agrees, stating that it is easier and less messy to deal with ashes without an ash pan. Instead, they recommend using a metal rod to push the ash pile to the side of the firebox and cleaning it out after the fire is out.
Another user is considering using a half-size baking sheet as an ash pan in their offset smoker. They cite weight and cost as their main concerns, as the standard 1/4" steel pan is heavy and expensive. They already own a sheet pan, so they are looking for any concerns about using aluminium in a firebox. Other users suggest using a sheet of expanded metal or aluminium flashing, which can be cut and bent to the required size.
When constructing a custom ash pan, it is important to consider the thickness of the material used. While a cookie sheet may be too thin, users suggest that the thinnest steel that can be used is preferable to reduce weight. The height of the ash pan is also a consideration, with one user having 3 inches of space under their fire grate.
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Frequently asked questions
Yes, you can use a cookie sheet as an ash pan, but it may not be the best option. Cookie sheets are typically too thin to be used as ash pans, and they may not be the right size for your firebox. You can use a sheet of aluminium flashing and cut, bend, and screw it to fit your cooker.
Cookie sheets are lightweight and easy to work with, and they can be cut and bent to the size you need. They are also a cheap alternative to a steel ash pan.
Cookie sheets may be too thin to function as ash pans, and they may not be able to withstand the heat of a firebox. They may also be more difficult to clean than a steel ash pan.











































