Tiffany Haney
Floor pans for the Jeep Cherokee XJ are available from a variety of retailers, including Sherman Parts, Discount Jeep Parts, JC Whitney, Amazon, and Raybuck. However, some customers have reported difficulty in finding floor pans for their XJs, particularly cargo pans. While some floor pans are available on Amazon, others have been reported to be sold out. Rusted floor pans are a common issue with the XJ, and replacement pans are available in a range of thicknesses, with 18-gauge steel being a popular choice due to its ease of welding.
| Characteristics | Values |
|---|---|
| Vehicle | Jeep |
| Model | XJ, MJ, Cherokee |
| Year | 1984-01, 1995, 2000 |
| Part | Floor pans |
| Problem | Rust, damage |
| Replacement | Available from various retailers |
| Retailers | Sherman Parts, Discount Jeep Parts, Raybuck, Rockauto, Amazon, C2C, JC Whitney, Auto-Interior, Lowes, Menards |
| Price | Varies, some expensive |
| Installation | Welding required, time-consuming |
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What You'll Learn
Rusted floor pans
If you have a rusted floor pan, the first step is to assess the extent of the damage. Remove the carpet and padding, clean the area, and check for rust in other areas of the car, such as the trunk pan, wheel houses, under the windshield, and under the doors.
Once you have a clear understanding of the damage, you can decide on a course of action. If the rust is minimal, you may be able to repair the floor pan by cutting out the rusted areas, grinding the remaining rust, and treating the area with a rust converter and rust treatment products. You can then patch the area with sheet metal and weld it into place.
If the rust is more extensive, it may be necessary to replace the entire floor pan. This is a more complex and costly procedure, and you may need to seek the help of a restoration shop or mechanic. There are various replacement floor pans available, including those from Raybuck, Rockauto, and Sherman, which offer different features and price points.
It is important to note that rust repair can be challenging and time-consuming, and it may be more cost-effective to sell the car as-is and let the new owner deal with the repairs. Additionally, proper safety precautions should be taken when working with rust and welding, including wearing gloves and long sleeves to protect your skin.
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$46.78
Replacement floor pan options
If you're looking for replacement floor pans for your XJ, there are a few options available. Firstly, it's important to note that floor pans are vehicle-specific, so make sure you're getting the right ones for your model. Here are some places to consider:
Raybuck
Raybuck offers replacement floor pans that are of good quality and thickness. Their products are often recommended by XJ owners, and their website states a minimum thickness of 19-gauge steel. While they are more expensive than some other options, many people prefer them for a long-lasting repair.
RockAuto
RockAuto offers a cheaper alternative to Raybuck, with their floor pans being about half the price. However, some XJ owners have noted that these pans might not have enough material on both sides where the rocker, firewall, and floor meet. Additional metal might be needed to fill any remaining holes.
Sherman
Sherman floor pans are another option that XJ owners have used. They are described as thick and having the correct contours, ensuring a good fit. They are also reasonably priced, making them a good option for those on a budget.
C2C
C2C offers floor pans for the XJ, but they come with a high shipping cost of around $200. They have an eBay store with free shipping, but the cargo area pan is still a significant expense.
Amazon
Amazon used to sell pre-fabbed floor pans that fit the 2000 XJ model. However, one user noted that these were RHD models, which might not be suitable for everyone. It's worth checking Amazon for your specific model, as options may vary.
Junk Yards
If you're looking for a more affordable option, you can try searching junk yards for floor pans in good condition. Some XJ owners have found usable floor pans from junk yards, which can be a cost-effective solution.
When replacing floor pans, it's important to consider the thickness of the metal, as this can affect the ease of installation and the overall durability of the repair. Additionally, rust removal and treatment are crucial steps to ensure the longevity of your new floor pans.
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Welding and hammering floor pans
Preparation:
Before beginning the welding and hammering process, it's crucial to gather the necessary tools and materials. These include a hammer, dolly, sheet metal of appropriate thickness (18-20 gauge is commonly recommended), body hammers, dollies, a die grinder with a cutoff wheel, and safety equipment such as gloves and eye protection. It is also important to wear protective clothing, including a long-sleeved shirt and pants, to shield yourself from sparks and debris. Additionally, ensure you have a well-ventilated workspace to mitigate the risks associated with welding fumes.
Fitting the Panels:
Spend a significant amount of time, approximately 95% according to some experienced welders, on fitting the panels properly. This involves "massaging" the panels to ensure a precise fit. Use tools such as body hammers and dollies to make any necessary adjustments. It is crucial to take your time during this step to avoid issues later on.
Welding Techniques:
There are several welding techniques you can use for floor pans. Butt welding, where two panels are joined directly together, is a common method. However, it can be challenging to get a precise fit, and it may leave gaps that need to be welded up. Overlapping the panels before welding can help address this issue. Plug welding is another technique where one panel forms a lap joint with the other, and the other side has holes for plug welds. This method provides a strong joint and is recommended for inexperienced welders.
Final Steps:
After welding, grind down the welds to smooth them out and create a seamless finish. Use a self-etching primer to spot prime the welded areas, and then seal your welds with a seam sealer. Painting both sides of the panels is also recommended to prevent rust. Additionally, consider using roofing tar to cover any flat areas and seal the seams for added protection.
Additional Tips:
- Use sheet metal screws to hold the panels in place while welding, especially when working with thicker metal.
- Experiment with scrap sheet metal to get the MIG welder settings right before welding the actual floor pans.
- Seal both sides of the panels and paint them to prevent rust.
- When dealing with rusted floors, cut out the rusted areas and treat the remaining metal with a rust treatment before installing the new panels.
Remember to take your time, follow safety precautions, and don't be afraid to seek advice from experienced welders or automotive forums if you have any questions or concerns during the process.
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Floor pan thickness
The stock sheet metal for floor pans is typically 20-gauge thickness. However, some people opt for 18-gauge metal as it is easier to weld. The thinner the metal, the more challenging it is to weld.
When it comes to replacement floor pans, there are a few options available. Some popular choices include Rockauto, which offers affordable but basic floor pans, and Raybuck, which provides quality, heavy-duty pans that are at least 19-gauge thickness. Another option is OMIX-ADA, which sells leftover floor pans that are reportedly expensive.
For those on a budget, sourcing floor pans from a junkyard is an option, although they may require extra work to clean and prepare them for installation. Some people also choose to cut and shape their own floor pans from sheet metal, with gauges ranging from 16 to 22. This method allows for a custom fit but requires more time and effort.
Overall, the thickness of floor pans can vary depending on the vehicle and the preferences of the owner. While some may prioritize cost and ease of installation, others may opt for thicker, heavier-duty options to ensure durability and structural integrity.
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Water seepage and moisture retention
Identify the Source
The first step in addressing water seepage is to identify its source. Leaks are a primary cause of moisture buildup in cars. Check for faulty seals around windows, doors, sunroofs, or moon roofs. Water can also enter through small crevices or openings. Another common source of moisture is condensation, which occurs due to temperature differences between the inside and outside of the car.
Regular Cleaning and Maintenance
Regular cleaning and maintenance of your car's interior can help prevent moisture-related issues. Vacuum the carpets and upholstery regularly to remove any standing water or moisture. Wipe down surfaces to eliminate any visible water or condensation. Removing wet items, such as clothes, towels, or umbrellas, from your car is crucial to prevent moisture from becoming trapped in the fabric of your seats and carpets.
Use Absorbent Materials
To absorb moisture and prevent mould and mildew growth, use absorbent materials such as bath towels or fans to dry the interior of your car. You can also use baking soda as a natural absorbent. Sprinkle it on affected areas, leave it for a while, and then vacuum it up. This will help eliminate moisture and neutralise odours.
Invest in a Car Cover
If you often park your car outdoors, consider investing in a high-quality car cover. Look for covers made with breathable yet water-resistant materials. While no cover can entirely prevent moisture seepage during heavy rainfall, a well-fitted, water-resistant cover will provide a good layer of protection.
Park in a Sheltered Area
Whenever possible, park your car in a dry, sheltered area, such as a garage. This will reduce its exposure to rain and humidity, minimising the chances of water seepage and moisture retention.
Repair Leaks Promptly
If you discover any leaks, it is essential to address them as soon as possible. Take your car to a repair shop to have the leaks plugged or sealed. This will prevent further water ingress and help maintain the integrity of your vehicle's interior.
By following these steps and staying vigilant about water seepage and moisture retention, you can help protect your car from damage and maintain a comfortable and safe driving experience.
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Frequently asked questions
You can find floor pans for your XJ on Amazon, Rockauto, Raybuck, Sherman Parts, and Discount Jeep Parts.
The stock sheet metal for XJ floor pans is 20 gauge. However, 18 gauge is easier to weld and is still thick enough.
The best way to install floor pans in your XJ is to use sheet metal screws to hold the panels in place while welding them.
One common issue with XJ floor pans is rust. Water can seep into the cab and the carpet can hold moisture against the floor, causing rust.
Yes, some people choose to simply patch up the rusted areas of their floor pans with metal shears, a grinder, and rust treatment.
