Crockery Stoneware: Timeless Tableware For Your Home

Stoneware crockery is a type of ceramic that is made from clay and fired at high temperatures, resulting in a strong and durable material perfect for dinnerware. It is nonporous, meaning it won't soak up liquids, and can be left with a natural look or glazed to create a range of colours and patterns. Stoneware crockery sets often include dinner plates, dessert plates, bowls, mugs and serving platters, with place settings for four or more people.

Crockery stoneware manufacturing

Stoneware crockery is a type of ceramic that is fired at a high temperature. It is known for its durability, fine finish, and smooth surface. The manufacturing process for stoneware crockery typically involves the following steps:

Step 1: Selecting the Raw Materials

The first step in manufacturing stoneware crockery is to select high-quality raw materials, such as clay, feldspar, quartz, and water. These materials are sourced from reliable suppliers to ensure consistent quality.

Step 2: Mixing and Forming

The selected raw materials are then mixed together in specific proportions to create a homogeneous mixture. This mixture is called "slip" or "clay body." It is placed in a pug mill, which helps in thoroughly mixing and blending the components to achieve the desired consistency. After mixing, the slip is formed into the desired shapes using techniques such as casting, throwing, or pressing.

Step 3: Drying and Firing

Once the stoneware crockery items have been formed, they are left to dry completely. This step is crucial to remove any moisture from the pieces before subjecting them to high temperatures in the kiln. After drying, the pieces are loaded into a kiln for the initial firing process, known as "bisque firing." This firing strengthens the clay body and transforms it into a harder, more durable form.

Step 4: Glazing

After the initial firing, the stoneware crockery items are glazed. Glazing involves coating the pieces with a glass-like substance that adds a decorative finish and provides a protective layer. The glaze can be applied by dipping, spraying, or brushing, depending on the desired effect.

Step 5: Final Firing

After glazing, the stoneware crockery undergoes a final firing in the kiln at a higher temperature, typically in the range of 2,100 to 2,300 degrees Fahrenheit. This firing melts the glaze, fusing it to the clay body and creating a smooth, glossy surface. The high temperature also ensures that the stoneware becomes vitrified, making it strong, non-porous, and suitable for everyday use.

Step 6: Cooling and Inspection

Once the final firing is complete, the kiln is allowed to cool down gradually to avoid thermal shock, which can cause cracking or breakage. After cooling, each piece of stoneware crockery is carefully inspected for any defects, ensuring that only high-quality products reach the customers.

Step 7: Packaging and Shipping

Finally, the stoneware crockery items are packaged securely to protect them during transportation. They are then shipped to retailers, distributors, or directly to customers, depending on the business model of the manufacturer.

Some notable companies in the stoneware crockery manufacturing industry include Ohio Stoneware, Clay Craft India, Cornet Crockery, and Rishi Acrylic Crockery. These companies are known for their high-quality products, aesthetic designs, and commitment to customer satisfaction.

Crockery stoneware retailers

Stoneware is a type of ceramic that is fired at high temperatures, resulting in a rugged and durable material that is perfect for crockery. It has a natural look and feels great in the hand, making food look even more appealing. There are many retailers offering stoneware crockery, with a wide range of styles, colours, and prices to choose from. Here is a list of some of the retailers you can find:

Ohio Stoneware:

Ohio Stoneware is an American-made stoneware manufacturer based in Zanesville, Ohio. They offer a vast product line of kitchenware, gardenware, and bakeware, including crockery. They pride themselves on producing high-quality products and have over ten years of experience. You can purchase their items online at StonewareOutlet.com or by emailing them to find a retailer in your area.

Etsy:

Etsy is an online marketplace that features a variety of stoneware crockery options, including vintage and handmade pieces from independent sellers around the world. You can find everything from antique French stoneware to modern ceramic tableware in a range of colours and styles. Etsy offers a personalised shopping experience with unique, one-of-a-kind items.

Crate & Barrel:

Crate & Barrel offers a range of stoneware dinnerware sets with coordinating dinner plates, salad plates, bowls, mugs, and serveware. They have various styles, including modern and artisanal looks, and different colour options like neutrals, blues, greens, and reds.

Food52:

Food52 is an online retailer that offers stoneware dinnerware sets from different brands, such as Hawkins New York and Costa Nova. The Hawkins New York set features a versatile, handmade design, while the Costa Nova set has a sophisticated, handmade shape and matte glaze.

Pottery Barn:

Pottery Barn is a well-known retailer for durable tabletop pieces, and their Nico dinnerware set is a timeless classic. The set has a universal white glaze with hints of grey and brown, making it easy to pair with other pieces. It includes dinner plates, salad plates, and soup bowls that are both dishwasher and microwave-safe.

East Fork:

East Fork offers a comprehensive seven-piece stoneware dinnerware set called the "You're-All-Set Set." The set includes a mug, a bitty bowl, a breakfast bowl, an everyday bowl, a cake plate, a side plate, and a dinner plate. They release limited-edition glazes seasonally, so you can expand your collection with unique colours.

IndiaMart:

IndiaMart is an Indian e-commerce platform that offers a wide range of stoneware crockery options, including dinner sets, plates, bowls, and serving utensils. The products are available in various colours, shapes, and price points, with options for home, restaurant, and hotel use.

These retailers provide a diverse selection of stoneware crockery, allowing you to find the perfect set to elevate your dining experience and suit your unique style.

Crockery stoneware sets

Stoneware is a popular choice for crockery due to its durability and variety of styles and colours. It is a type of crockery that is suitable for everyday use and special occasions.

Choosing Stoneware

Stoneware crockery is available in a range of colours, from neutral shades to bright, vibrant hues. It can be purchased as individual pieces or as a set. When choosing stoneware, it is important to consider the occasion for which it will be used and the desired style. Stoneware is a great option for those who want a rustic look, but it can also be dressed up for more formal occasions.

Stoneware Sets

Stoneware sets typically include dinner plates, side plates, bowls, and mugs. Some sets may also include additional items such as pasta bowls, salad bowls, or serving dishes. When purchasing a stoneware set, it is important to consider the number of place settings required. Sets typically range from 12 to 24 pieces, catering to four to eight people.

Care and Maintenance

Stoneware is known for its durability and ease of care. Most stoneware sets are microwave and dishwasher safe, making them convenient for everyday use. To ensure the longevity of stoneware, it is recommended to follow the care instructions provided by the manufacturer.

Popular Brands

There are several popular brands that offer stoneware sets, including Denby, Barbary & Oak, vancasso, Amazon Basics, and Habitat. These brands offer a range of styles and colours to suit different tastes and occasions.

Where to Buy

Stoneware sets can be purchased online from retailers such as Amazon, Wayfair, John Lewis, and Argos. These retailers offer a wide variety of options to choose from, with different price points to suit different budgets.

Crockery stoneware care

Stoneware crockery is a popular choice for dinnerware due to its durability, non-porous nature, and elegant appearance. Here are some tips to ensure your stoneware remains in top condition:

Seasoning Your Stoneware:

Before using a new stoneware set, it is recommended to season it. Start by washing the dinnerware and letting it dry. Then, apply a small amount of cooking oil to the surface and bake it in an oven preheated to 350°F for 20-30 minutes. This process enhances the non-stick properties of the stoneware, preventing food from sticking to the glaze.

Protect From Extreme Temperature Variations:

Although stoneware is oven-safe, it is crucial to avoid extreme temperature changes. Do not remove stoneware from the oven and place it directly into cold water or the freezer, as this can cause cracks and breakage. Similarly, do not take a plate from the freezer and heat it directly in the oven. Always allow the dishes to reach room temperature before washing, heating, or storing.

Read the Manufacturer's Instructions:

User manuals often contain important information about the proper care and maintenance of your stoneware. Refer to the instructions to determine if your dinnerware is dishwasher-safe, oven-safe, microwave-safe, or stove-safe. Following these guidelines will help ensure the longevity of your stoneware.

Avoid Using Metal Utensils:

Metal utensils can scratch the surface of your stoneware and damage the glaze. Instead, opt for plastic or wooden utensils to protect the surface of your stoneware.

Cleaning and Washing Tips:

If your stoneware is marked as dishwasher-safe, it is generally safe to wash it in the dishwasher, but place it on the top rack. However, hand washing is often recommended to be on the safer side. Avoid using strong detergents, harsh chemicals, or bleach, as these can damage the glaze and discolour the stoneware. Mild detergents are best for removing stains.

Take Extra Care with Acidic Foods:

Acidic foods, such as citrus fruits, sauces, and vinegar, can threaten the colour and glaze of your stoneware. It is recommended to use liners or separate dishes when serving these types of foods. If you don't have alternatives, be sure to clean your dishes promptly after use.

Drying and Storing:

There are differing opinions on whether to air dry or towel dry stoneware. However, it is crucial not to store wet or damp stoneware, as this can encourage bacterial growth. When storing, do not stack plates or bowls directly on top of each other to prevent scratches and glaze damage. Instead, use linen cloth or dividers between plates, or wrap each piece in bubble wrap for long-term storage.

Check for Cracks and Glaze Damage:

Regularly inspect your stoneware for any cracks or chipping, especially in the glaze. If you notice any damage, stop using the dish and replace it. Glaze cracks can make your dishes a breeding ground for bacteria and pose potential health risks.

Crockery stoneware shapes and sizes

Stoneware crockery comes in a variety of shapes and sizes, with plates, bowls, cups, mugs, serving trays, and casserole dishes being the most common. The size and shape of stoneware crockery can vary depending on its intended use and the specific culinary and serving requirements. For example, a standard plate typically has a diameter of 10.5 inches, but larger plates measuring 11 or 12 inches have become more common in restaurants. Plates can also come in various shapes, such as circular, oval, or rectangular.

Bowls are another essential piece of stoneware crockery and are typically round, deep, and oval-shaped. The ideal size for a bowl is between 8 and 12 ounces, but they can also come in different shapes and sizes depending on their intended use. For instance, a cereal bowl is usually deep and round with a wide rim and measures about 13 cm in diameter, while a soup bowl can be either deep or shallow and is perfect for enjoying soups or stews.

Cups and mugs are also part of stoneware crockery, with cups being shorter and wider than mugs and typically measuring around 2.5 inches tall and 3 inches in diameter. Mugs, on the other hand, are larger and have a cylindrical shape with a handle, perfect for holding hot beverages.

In addition to these standard shapes and sizes, stoneware crockery can also include more specialized items such as ramekins, tea and coffee pots, and serving trays. These items can come in various sizes and shapes depending on their intended use and the specific needs of the user.

When choosing stoneware crockery, it is important to consider not only the shape and size but also the material, colour, pattern, and cost. Stoneware is a popular choice for crockery due to its durability, heat resistance, and ability to be used in the oven, microwave, and dishwasher. However, it can be costly and may not be suitable for those who move houses frequently due to its bulkiness and weight.

Frequently asked questions