
Cooking a Boston butt in an oil-less fryer is a much faster alternative to using a traditional smoker, which can take up to 12 hours. Oil-less fryers use infrared waves to cook the meat efficiently, and the whole process can take as little as 3.5 to 4 hours. The exact cooking time will depend on the weight of the meat, the desired level of doneness, and the specific oil-less fryer being used.
| Characteristics | Values |
|---|---|
| Preheat temperature | 300°F to 325°F |
| Cooking temperature | 325°F to 350°F |
| Cooking time | 3.5 to 4 hours or until internal temperature reaches 160°F |
| Internal temperature | 145°F to 200°F |
| Cooking basket | The Big Easy® basket |
| Meat thermometer | Yes |
| Meat weight | 6 to 10 pounds |
| Meat type | Boneless pork shoulder |
| Marinating time | 24 hours |
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What You'll Learn

Preheat the oil-less fryer
Preheating your oil-less fryer is a crucial step in ensuring your Boston butt is cooked efficiently and safely. Here are some detailed instructions on how to preheat your oil-less fryer:
Firstly, it is important to understand that oil-less fryers use infrared waves to transfer heat, which is more efficient than traditional charcoal grills and barbecues. This means that preheating the fryer is about creating an optimal cooking environment rather than heating up oil.
To preheat your oil-less fryer, start by setting the desired temperature. For cooking Boston butt, it is recommended to preheat the fryer to around 300°F to 325°F. You can adjust this temperature slightly depending on your personal preferences and the specific model of your oil-less fryer. Refer to your fryer's user manual for any specific instructions or recommendations.
Turn on the fryer and ignite it using the ignition switch. Different models may have different ignition procedures, so refer to your fryer's instructions if you're unsure. Allow the fryer to heat up until it reaches the set temperature. This may take a few minutes, depending on the model and the ambient temperature.
While preheating, ensure the cooking basket is inside the fryer. This is important because it ensures the basket is also heated, which helps maintain a consistent temperature when you place the Boston butt inside.
Some oil-less fryers may have additional settings or features to assist with preheating. For example, some models might have a "preheat" button or indicator light that automatically sets the fryer to a standard preheating temperature. Always refer to your fryer's instructions to understand how to utilize these features effectively.
Once the desired temperature is reached, your oil-less fryer is ready for cooking. You can now proceed to place the Boston butt inside and follow your recipe's cooking instructions. Remember to use tongs or heat-resistant gloves when handling any part of the fryer, as the components will be extremely hot.
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Seasoning and marinating the Boston butt
To make a delicious Boston butt in an oil-less fryer, you need to start with the right seasoning and marination. Here are some detailed instructions and tips to help you achieve that:
Firstly, choose a spice rub that contains no or low sugar. This is important because oil-less fryers generate high heat that can scorch sugar. You can purchase a ready-made spice rub or make your own by mixing spices like garlic powder, onion powder, black pepper, and cloves. If you want to add some heat, include crushed red pepper flakes or smoked paprika. Remember to trim any hanging fat from the Boston butt before applying the spice rub.
Next, generously apply the spice rub all over the Boston butt. Make sure to get into the nooks and crannies of the meat. Use your hands or a pastry brush to ensure an even coating. Once the spice rub is applied, place the meat in the refrigerator, uncovered, for about 24 hours. This drying-out process helps the spices penetrate the meat and also forms a flavour-packed crust during cooking.
If you want to go the extra mile, you can try a marinade injection. Mix ingredients such as honey, bourbon, dark beer, olive oil, lemon juice, garlic, sea salt, black pepper, mustard, and basil. Using a flavour injector, inject the marinade into different parts of the meat. This technique ensures that the flavours are distributed throughout the Boston butt, making it juicy and flavourful.
Another option is to use a dry rub. Coffee rub is a popular choice, where you create slits in the meat and fill them with pure salt. You can also experiment with a brine of brown sugar, salt, onion, garlic, and bay leaves. If you prefer a simpler approach, just use salt and pepper, or a store-bought spice rub that suits your taste.
After applying the dry rub, wrap the Boston butt in plastic wrap or place it in a container and refrigerate it for at least 12 hours, but preferably 24 hours. This marination process allows the flavours to penetrate the meat, resulting in a more intense and delicious outcome.
Lastly, don't forget to spritz the Boston butt with an apple cider-based solution about halfway through the cooking process. This helps keep the meat moist and adds a subtle fruity flavour.
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Placing the Boston butt in the fryer
Preparing the Boston Butt
Before placing the Boston butt in the fryer, it's essential to prepare the meat properly. Start by trimming any excess fat from the meat, leaving a thin layer to enhance flavour and moisture. Then, coat the meat generously with your chosen dry rub or marinade, ensuring it's evenly distributed. This can be a simple combination of salt and pepper or a more creative mix of spices, herbs, and seasonings. For the best results, it's recommended to season the meat 24 hours in advance and let it marinate in the refrigerator overnight. This allows the spices to penetrate and infuse the meat with flavour.
Preheating the Fryer
To ensure even cooking, it's crucial to preheat the fryer to the desired temperature. If using an oilless fryer, you can take advantage of its efficient heat transfer capabilities. Preheat the fryer to around 300°F to 325°F. The exact temperature may vary slightly depending on the model and your personal preferences. Remember, oilless fryers use infrared waves to transfer heat, so they cook more efficiently than traditional charcoal grills or barbecues.
Positioning the Boston Butt
Once the fryer has reached the desired temperature, it's time to place the Boston butt inside. Use tongs or heat-resistant gloves to handle the meat safely. Place the Boston butt in the cooking basket or directly on the grill grate, ensuring it's positioned in the indirect heat zone, away from the direct flame. If using a grill with a lid, close it to create a controlled cooking environment.
Monitoring Temperature
To ensure the Boston butt cooks thoroughly and reaches the desired level of doneness, it's essential to monitor its internal temperature. Use a meat thermometer to check the temperature periodically. Insert the thermometer probe into the thickest part of the meat, being careful to avoid any bones. The target temperature range for fully cooked Boston butt is typically between 195°F to 205°F.
Adjusting Cooking Time
The cooking time will depend on the size of the Boston butt and your desired level of doneness. As a general guideline, allow for approximately 1.5 to 2 hours of cooking time per pound of meat. For a crispier texture, consider increasing the temperature or cooking time slightly. Remember that oilless fryers may cook faster due to their efficient heat transfer, so stay vigilant to avoid overcooking.
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Cooking time and temperature
The cooking time and temperature for Boston butt in an oil-less fryer will depend on the weight of the meat and the desired level of doneness.
Firstly, it is important to trim the fat from the Boston butt and season it with a spice rub of your choice. It is recommended to leave the seasoning on the meat for 24 hours before cooking.
When you are ready to cook, preheat your oil-less fryer to 325°F. Place the Boston butt in the cooking basket and insert a meat thermometer into the top of the meat. Turn the fryer on and cook until the internal temperature reaches 145°F for medium-rare.
At this temperature, the cooking time will be approximately 30 minutes per pound or 3.5–4 hours in total. If you prefer your meat well-done, you can cook it until the internal temperature reaches 160°F.
Once the desired internal temperature is reached, remove the Boston butt from the fryer and wrap it in foil. Let the meat rest for 10–30 minutes before slicing or shredding.
If you are looking for a "smoke ring" on your Boston butt, you can use a smoker-box attachment with your oil-less fryer. Smoking a Boston butt will increase the cooking time significantly. For example, at 225°F, it will take about 1.5 hours per pound or up to 9 hours to reach an internal temperature of 190°F or more.
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Shredding and serving the Boston butt
Once your Boston butt has reached the desired internal temperature, remove it from the heat and cover it with aluminium foil. Let it rest for 15 minutes. Then, use two forks or your fingers to shred the meat into pieces. Remove any large pieces of fat or bones.
You can shred the Boston butt on a cutting board and add barbecue sauce, if desired. You can also mix in some of the cooking liquid to make the meat more moist and flavourful. Start with a small amount of liquid, mix, and then add more until the pork is as wet or dry as you like.
The Boston butt can be served in countless ways. You can serve it on sandwiches, on top of rice, in a burrito or taco, in a stew or soup, in a salad, or in casseroles. You can also serve it with a green salad, fruit, baked beans, potato salad, chips, veggies, and dip.
Leftover pork should be stored in an airtight container for up to three days. You can also freeze any leftovers for up to six weeks.
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Frequently asked questions
It takes 3.5-4 hours to cook a Boston butt in an oil-less fryer. The internal temperature should reach 160°F.
Trim off any hanging fat from the Boston butt and season it with a spice rub of your choice about 24 hours before cooking. Marinate the butt in the spice rub overnight in the refrigerator.
Preheat your oil-less fryer to 325°F. The internal temperature of the Boston butt should reach 145°F. After removing it, wrap the butt in foil and return it to the fryer until the internal temperature reaches 200°F.
It takes 4 to 8 hours to cook an 8-pound Boston butt in an oil-less fryer.
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