Installing A Water Heater Pan: Can You Retrofit?

can I install a water heater pan after installed

Water heater pans are designed to catch water in the event of a leak or water pressure relief via the Temperature and Pressure Valve. They are typically shallow and made of metal or plastic. While it is possible to install a water heater pan after a water heater has been installed, it is not an easy task. It is recommended to have at least one other person help with the installation process, as water heaters can weigh upwards of 150 lbs. The water heater must be drained of all water, and all plumbing, gas, and vent connections must be removed before the heater can be lifted and the pan slid underneath.

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Drain the water heater

To drain a water heater, you must first turn off the water heater several hours in advance. If it is a gas heater, shut off the gas supply. If it is an electric heater, turn off the power at the breaker box.

Next, open a hot water tap near the water heater to relieve pressure in the system, allowing the water to drain more quickly. Then, open the drain valve and let the water flow out. Use a garden hose connected to the drain valve to direct the water to an exterior location or a bucket. Once the tank is empty, briefly turn on the cold water supply to stir up any remaining sediment. Repeat this process until the water runs clear.

It is recommended to drain your water heater annually to remove sediment buildup, which can reduce efficiency, increase energy costs, and lead to premature failure. If your water source is a well or has a high mineral content, you may need to drain it more frequently.

Now, to address your request to install a water heater pan after installation. It is possible, but challenging, as it requires draining the water heater and detaching it from the plumbing, electricity, and vent connections. You may need to remove the surrounding walls for access. It is a delicate operation that requires at least two people due to the awkwardness of lifting and manoeuvring the heater. Additionally, you must be cautious not to damage the heater or the pan during the process.

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Detach the water heater from plumbing, electricity, and vent connections

Installing a water heater pan after installation is possible, but challenging. The difficulty of the task depends on factors such as the size of the tank, the type of plumbing connections, and the accessibility of the water heater.

To detach the water heater from plumbing, electricity, and vent connections, follow these steps:

Plumbing:

  • Turn off the incoming water to the water heater. Locate the shut-off valve at the top of the water heater tank on the inlet water supply and close it permanently.
  • Disconnect the hot water outlet, which is where water leaves the water heater to go to the appropriate fixture. This is typically found at the top of the water heater, next to the cold water inlet.
  • If the water heater has "hard plumbing," where pipes are welded together, a plumber may need to use a saw to disconnect the unit.

Electricity:

  • For safety, turn off the unit's power source. For a gas water heater, close the shut-off valve on the gas supply line.
  • Open the electrical junction box access panel to locate where the water heater connects to the electrical system.
  • Disconnect the water heater by unscrewing the wire nuts that connect the water heater to the electrical system. Cap the loose wires with wire nuts.
  • Use a multimeter to verify that the unit is no longer receiving power to avoid the risk of electrical shock.

Vent Connections:

  • Water heaters that burn natural gas or liquid propane require a venting system to remove exhaust gases, moisture, and heat from the combustion process.
  • The vent duct or pipe (also called a chimney or flue) leads directly outdoors or ties into a larger vent duct serving a gas or propane furnace or boiler.
  • Disconnect the ventilation tubing. The exact setup varies, but the ventilation connection is typically found at the top of the water heater.
  • For water heaters with power venting, turn off the electric blower fan and disconnect the power source.

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Lift the water heater and slide the pan underneath

Installing a water heater pan after the water heater has already been installed is possible, but it is not an easy task. It is important to note that this is a two-person job, and even with help, it will be awkward. Before attempting to lift the water heater, ensure that it has been drained of all water. This can be done by fitting a garden hose or any other pipe to the water heater's drain valve. Be cautious as the water may be hot.

Next, detach all attached pipes and any earthquake straps connected to the heater. With all pipes and straps detached, the water heater is ready to be lifted. Using a Hi-Lift (Farmers) Jack, loop a ratchet strap under the backside of the water heater and over the lift part of the jack, around the outside of the jack post. Pull the jack post into the water heater, ensuring that the strap does not put pressure on the drain valve or any other items that might damage the water heater. Use cardboard between the jack post and the water heater jacket to protect the water heater from damage. Place a short 2x4 below the jack lift to space the water heater away from the jack.

Now, lift the water heater with the jack, and simultaneously slide the drain pan underneath. Once the pan is in place, gently lower the water heater into position on the drain pan. Finally, reconnect the water heater to the plumbing, gas, and vent connections.

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Set the water heater down into the pan

Installing a water heater pan after installing a water heater is not an easy task. It is best done when installing or replacing the water heater. However, if you need to install a water heater pan after the water heater has been installed, you can follow these steps:

First, ensure that the water heater is empty and that all plumbing, gas, vent connections, and earthquake straps are removed. Be cautious when draining the water as it may be hot. You can drain the water by attaching a garden hose or pipe to the water heater drain valve.

Next, you will need to detach the pipes connected to the heater. The attached pipes will make it difficult to lift the heater. You may need to cut the electric supply to the water heater or turn off the gas supply if it is a gas water heater.

Now, you can start to lift the water heater gently. You may need help from another person or use a jack to lift the heater. If using a jack, loop a ratchet strap under the backside of the water heater and over the lift part of the jack, pulling the jack post into the water heater. Use cardboard between the jack post and the water heater to protect it from damage. Place a short 2x4 below the jack lift to space the water heater away from the jack.

With the water heater lifted, you can now slide the pan into position underneath it. Ensure that the pan drain opening is oriented correctly with the water heater. Gently set the water heater down into the pan and remove the jack if you are using one.

Finally, reattach the water heater to the plumbing, electricity, and vent. You may need to re-attach any piping to the new pan. Shark-Bite type fittings are perfect for water heaters. Ensure that the water heater is secure and stable before turning on the water supply.

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Reattach the water heater to the plumbing, electricity, and vent connections

To reattach the water heater to the plumbing, electricity, and vent connections, follow these steps:

First, ensure that the water heater is drained of all water. This is important as it makes the heater lighter and easier to work with. Attach a garden hose to the drain valve and direct the water flow to buckets, a floor drain, a basement sink, or outside.

Next, detach the plumbing, gas, and vent connections. For plumbing, carefully disconnect the piping to the water heater. If the pipes are soldered copper, this will be more challenging than if they are flexible hoses. For gas connections, turn off the gas supply valve to the water heater. Ensure you also turn off the control valve on the heater. For electric water heaters, turn off the breaker that controls the heater and use a voltage tester to ensure the power is off.

Now, with the water heater empty and all connections detached, you can slide the drain pan underneath. This may require tipping and gently rolling the water heater off its stand, being careful not to damage any internal components like the anode rod and dip tube.

With the pan in place, you can begin reattaching the water heater to the plumbing, electricity, and vent connections:

  • Plumbing: Reattach the piping to the water heater, ensuring a secure connection. If using copper pipes, consider using "slip" couplings to connect the old and new lines, as they allow for easier alignment. Also, remember to attach the heat trap fittings to improve efficiency.
  • Electricity: For electric water heaters, turn the power on at the main panel after an electrical inspector has checked your work. Ensure you follow local code requirements and manufacturer guidelines.
  • Vent Connections: Ensure proper venting by checking if the smoke draws up the vent pipe. If not, open windows and contact a professional. If the venting is adequate, light the pilot light according to the manufacturer's directions.

Finally, perform a final check of all connections. For gas water heaters, brush a mixture of dish soap and water over the joints. If bubbles appear, you have a leak, so tighten or reconnect the joints. For electric water heaters, ensure proper wiring to avoid risks of electrical shock or fire.

Frequently asked questions

Yes, you can install a water heater pan yourself, but it is a difficult job and is best left to professionals. It is a two-person job and you must be careful not to damage the water heater or the pan.

First, drain the water heater of all water. Then, detach the water heater from its plumbing, electricity, vent, and any other connections. You may need to remove the side wall of the water heater closet to gain access. Lift the water heater and place a water heater pan underneath it. Gently set the water heater down into the pan and reattach all connections.

A water heater pan is a shallow pan that sits underneath a water heater. It is designed to catch water in case the water heater leaks or relieves itself of water pressure through its T&P Valve (Temperature and Pressure Valve).

Water heater pans are not always required by code, but they are recommended to prevent water damage in case of a leak. They are especially important if the water heater is located in an area where you store belongings or electronics, or near electrical outlets that could create a fire hazard.

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