
When installing a shower pan, it is important to ensure that the surface is level. One common method to achieve this is by using shims, which are thin, wedge-shaped pieces of material placed under the pan to fill any gaps or create a level surface. Another method is to use spray foam, which can be applied in a liquid form that expands and hardens, creating a solid base for the shower pan. While both methods can be effective, there are some considerations to keep in mind. For example, wood shims can rot and collapse over time, while spray foam may be difficult to remove if adjustments are needed. Additionally, it is important to refer to the manufacturer's instructions and weight limits for the shower pan to ensure a safe and proper installation.
Characteristics and values of using spray foam to level a shower pan
| Characteristics | Values |
|---|---|
| Effectiveness | Spray foam can be used to level a shower pan, but it may not always be effective in eliminating squeaks. |
| Ease of use | Spray foam is easy to use and can be a quick solution for levelling a shower pan. |
| Durability | Spray foam can provide solid support for the shower pan, but there are concerns about potential over-spray and expansion. |
| Compatibility | Spray foam may not be compatible with all shower pan materials and could cause cracking or leakage issues. |
| Safety | Low-expansion spray foam is recommended to reduce the risk of structural failure. |
| Cost | Spray foam is a cost-effective option compared to traditional mortar beds. |
| Flexibility | Spray foam allows for minor adjustments, but significant height transitions may require alternative solutions. |
| Manufacturer recommendations | Some manufacturers recommend mortar beds, while others suggest spray foam or a combination of both. |
| Removal | Spray foam can adhere strongly to the subfloor, making it difficult to remove the shower pan without causing damage. |
| Weight support | Spray foam can provide adequate weight support for the shower pan, but weight limits should be considered. |
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What You'll Learn

Using wooden shims to level a shower pan
Wooden shims can be used to level a shower pan, but it is not recommended. Wooden shims will rot and collapse over time, and poorer quality shower pans may not have enough support fins to adequately reinforce the pan. This can lead to uneven support and gaps in the centre of the shower pan.
If you do choose to use wooden shims, the first step is to dry-fit the shower pan into place within its niche or cubby, ensuring that the framing has already been installed. Place a level across the top edges of the pan to check for levelness. Place the wooden shims underneath the shower pan in the corresponding areas that require levelling. The shims are held in place by the weight of the pan. Tap the pan slightly with a rubber mallet if you need to make slight adjustments once the shims are placed but before the screws are set.
Some people also recommend using a mortar bed in conjunction with wooden shims to ensure the shower pan is adequately supported. This can be done by smearing thinset mortar over the surface of the mesh and wire base of the shower pan. The weight of the pan will push it into the mud, and you can move it slightly from side to side to help it achieve a better bond.
It is important to note that some manufacturers specify that a mortar bed is not necessary for their shower pans. In these cases, it may be possible to simply shim the subfloor to make it level and skip the mortar. However, it is always a good idea to check the manufacturer's instructions before proceeding with any installation or levelling work.
Other methods of levelling a shower pan include using self-levelling cement or a product like Jiff Set, which dries in about 20 minutes and gives the pan a solid feel. Low-expansion spray foam can also be used in place of a mortar bed to set a shower pan, but it is important to consult the manufacturer's instructions for weight limits and to avoid over-spraying, as this can cause leaking and other issues.
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The pros and cons of using spray foam
While it is possible to use spray foam to level a shower pan, it is important to consider the pros and cons of this method before proceeding.
The Pros
One of the biggest advantages of using spray foam for levelling is its speed and minimal disruption. The process involves drilling small holes, injecting the foam, and letting it expand and cure, often within an hour. This makes it a fast, low-impact solution for lifting sunken slabs, especially in tight or indoor spaces. Spray foam is also lightweight, strong, and portable, allowing it to be used in areas where large equipment cannot fit.
The Cons
One of the main disadvantages of spray foam is the higher material cost, especially for larger jobs. The foam itself can be expensive, and if too much is used, it can lead to over-lifting of slabs. The chemical reaction that lifts the foam depends on specific conditions, and if these are not ideal, the foam may cure unevenly or not reach full strength. Additionally, the foam may not completely fill voids, and there is limited control over its expansion, which can make it challenging to achieve uniform lifting.
Another consideration is the environmental impact. The foam used in spray foam levelling is often petroleum-based and non-recyclable, which can contribute to landfill waste if the slab needs to be replaced.
While spray foam can be an effective solution for levelling a shower pan, it is important to weigh these pros and cons before making a decision.
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How to use spray foam to level a shower pan
Before you begin, check the manufacturer's instructions for your shower pan to see if it is designed to be shimmed up or mortared in. It is also important to consult the manufacturer's instructions for information on weight limits.
If you are dealing with a shimmed-up shower pan, you will need to place wood or plastic shims in the corresponding areas underneath the pan. The shims should be held in place by the weight of the pan. You can tap the pan slightly with a rubber mallet to make slight adjustments once the shims are placed but before the screws are set.
If you are dealing with a mortared-in shower pan, you will need to mix up some latex-modified thinset mortar in a bucket with a drill and paddle. Add enough water to create a creamy, thick mixture similar to peanut butter. Cut wire mesh to fit on top of the mortar and staple it in place. Smear the thinset mortar over the surface of the mesh and use a notched trowel to evenly distribute it within your pencil lines. Install your pan onto the surface of the mortar and let the weight of the pan push it in. You can move it slightly from side to side to help it achieve a better bond, but don't shake it too much or it will settle too far into the mortar.
In some cases, you may be able to use spray foam in place of a mortar bed to set a shower pan. Low-expansion spray foam is a better option than high-expansion foam, as the latter can cause problems if your shower has a drain that catches leaks. However, it is important to note that spray foam can be difficult to remove if it adheres too well to the subfloor or concrete. It is also important not to overspray, as this can cause the foam to push out the sides.
If you are using spray foam with a shimmed-up shower pan, you will need to assess the space that will be under the pan when set to gauge how much foam might be needed. Place the shims and then spray the foam underneath the pan.
If you are using spray foam with a mortared-in shower pan, you will need to follow the same steps as above for mixing and applying the mortar. Once the pan is installed, you can spray the foam underneath it to fill in any voids.
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Using a self-levelling compound to level a shower pan
Self-levelling compounds are a great way to level a shower pan, especially if you are working with a concrete floor. This method can be used to fix an uneven concrete floor and prepare it for tiling.
Firstly, you need to ensure the area is clean. Use a shop-vac to vacuum dust and debris, and then clean the area with soap and water. If you are adding concrete up to a wall, it is recommended to protect the wall with something to prevent water from the concrete damaging it. To prevent concrete from going down the drain, cut a piece of foam to fit around it and use painter's tape to secure it to the floor. Apply a layer of caulk around the foam base. Once the soapy water is dry, paint the floor with concrete primer, shaking the primer first.
Next, you can apply the self-levelling compound. Read the instructions on the product you have chosen carefully. Some popular products include Jiff Set, Structo-Lite, and Quickrete. Jiff Set, for example, dries in about 20 minutes and is said to give a fiberglass pan a completely solid feel.
If you are using self-levelling mortar, be aware of the minimum amount of rise you can expect. You don't want to raise the level too much, especially if the drain pipe is supposed to be flush with the surface. A rise of no more than 1/4" should be adequate.
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The importance of checking the manufacturer's instructions
Firstly, the manufacturer's instructions will clarify whether your particular shower pan model requires a mortar bed or not. While some modern shower pans are designed to be lightweight and easy to install without the need for mortar, others rely on the added support and stability of a mortar bed to prevent flexing and cracking. Ignoring the manufacturer's specifications could result in costly repairs down the line.
Secondly, the manufacturer's instructions will provide essential details on the weight limits of your shower pan. This information is crucial when considering the use of spray foam. Over time, improper cleaning or the use of certain chemicals can deteriorate the structural quality of the shower pan. By consulting the manufacturer's instructions, you can ensure that you do not exceed the safe weight recommendations and avoid potential structural failure.
Additionally, the manufacturer's instructions may offer insights into addressing any squeaks or flexing in your shower pan. For example, some manufacturers recommend installing a special flexible drain fitting in the drainpipe to accommodate bending and flexing. In other cases, they may suggest re-installing the shower pan in a mortar bed to minimise flexing. Following these manufacturer-approved methods can help ensure that any adjustments made to your shower pan are safe and effective.
Checking the manufacturer's instructions is also crucial in understanding the specific requirements and techniques for shim levelling your shower pan. For instance, the manufacturer may specify the use of plastic shims to prevent the possibility of wood rot. By following these instructions, you can ensure that your shower pan is level and securely supported.
In conclusion, while the idea of using spray foam or shims to level a shower pan may be appealing, it is vital to refer to the manufacturer's instructions to ensure a safe and proper installation. By doing so, you can avoid potential issues such as leaking, cracking, and insufficient support. Taking the time to review and follow the manufacturer's guidelines will ultimately save you time, money, and headaches in the long run.
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Frequently asked questions
Yes, you can use shims to level a shower pan. Plastic shims are recommended to avoid the possibility of wood rot. Shims are usually held in place by the weight of the pan.
Yes, low-expansion spray foam can be used to level a shower pan. However, it is important not to over-spray as the foam expands a lot and the excess will be pushed out of the sides.
Yes, you can use spray foam and shims together to level a shower pan. One user on a forum mentioned using spray foam and wooden shims together to level a shower pan.









































