
Rust Bullet is a protective coating that can be used on a variety of surfaces, including concrete, metal, and wood. It provides strong protection against rust, corrosion, impacts, abrasives, and atmospheric elements. While it can be used on vehicles, there is some debate over its effectiveness in preventing rust on oil pans, with some users opting for alternatives like POR-15 or KBS Coatings. Proper surface preparation is crucial for successful Rust Bullet application, including removing loose material, degreasing, and ensuring the surface is clean, dry, and free of contaminants.
| Characteristics | Values |
|---|---|
| Use case | Rust Bullet can be used on oil pans to prevent and protect from rust. |
| Surface preparation | Minimal surface prep is required. Remove loose material with a wire brush, scraper, sandpaper, or media blast. Degrease the surface with a cleaner like Rust Bullet Metal Blast or a mixture of gentle detergent and water. |
| Application method | Use a 3/8-inch nap roller for the best coverage. Avoid using foam as it may slide the coating. Microfiber rollers provide the smoothest coverage. Start with small 4'x4' sections and do the edging first with a paintbrush. |
| Number of coats | Multiple coats may be required. One user applied three coats to the inner seams of their truck doors. |
| Safety precautions | Wear nitrile gloves, long sleeves, long pants, closed-toe shoes, and eye protection. Ensure good ventilation when working with Rust Bullet. |
| Alternatives | POR-15, KBS Coatings RustSeal, Rustoleum, Evap-o-Rust, DuraGrade Concrete |
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$17.99
What You'll Learn

Rust Bullet application preparation
Proper surface preparation is crucial for a successful Rust Bullet application. Firstly, ensure the surface is completely dry and free of any loose rust, paint, moisture, dirt, mildew, oily substances, wax, loose particles, or other surface contaminants. Remove any loose material using a wire brush, scraper, sandpaper, or media blast. For smooth, non-porous surfaces, use 80-100 grit sandpaper or a similar abrasive to scuff the surface and create a profile for better adhesion.
Next, clean the surface with a degreaser to remove oil, grease, and other contaminants. Rust Bullet Metal Blast is a recommended cleaner and conditioner for metal surfaces, as it dissolves rust, degreases the surface, and etches the metal. It can also be used to halt the corrosion process and prepare the surface for a protective coating. Alternatively, you can use a mixture of a gentle detergent, such as dish soap, and water, rinsing thoroughly and allowing the surface to dry completely.
When applying Rust Bullet, use a brush, roller, or spray system. For brushing, use regular bristle brushes and avoid foam brushes. Roller application should be done with a 3/8-inch microfiber nap roller, avoiding foam rollers. Start with small 4'x4' sections, doing your edging first with a paintbrush, and dipping the roller into the roller pan several times to keep a wet edge. If using a spray system, a 517 to 523 tip at 3000-5000 PSI is recommended.
It is important to note that at least two coats of Rust Bullet are needed for full effectiveness. The drying time between coats can be reduced by up to 80% using the Rapid Fire Accelerator. Additionally, ensure good ventilation in the work area to disperse vapors and reduce the concentration of harmful substances. Wear protective clothing, including nitrile gloves, long sleeves, long pants, closed-toe shoes, and eye protection or a full-face respirator.
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Rust Bullet application process
The application process for Rust Bullet is straightforward but requires careful adherence to safety guidelines. Before beginning, it is important to wear the appropriate protective gear, including nitrile gloves, long sleeves, long pants, closed-toe shoes, and eye protection. Ensure good ventilation in the workspace to disperse vapors and harmful substances.
The first step in the application process is to prepare the surface. Remove any loose material such as rust, paint, or debris using a wire brush, scraper, sandpaper, or media blast. Clean the surface with a degreaser to eliminate oil, grease, and other contaminants. Rust Bullet Metal Blast is an effective cleaner and conditioner for metal surfaces. Rinse thoroughly and allow the surface to dry completely. For smooth, non-porous surfaces, use sandpaper to create a profile for better adhesion.
Once the surface is prepared, you can apply Rust Bullet using a brush, roller, or HVLP spray gun. If using a brush or roller, apply the coating evenly without buildup using a crosshatch method (up and down and side-to-side motion). For an HVLP spray gun, use a 1.5 tip at 40 psi. Ensure that you only pour out the amount of Rust Bullet you need for one hour of work and immediately replace the lid to prevent air exposure.
After each coat of Rust Bullet, clean the application equipment immediately to avoid damage. If a different color than metallic gray is desired, a topcoat can be applied 24 to 48 hours after the final coat. For accelerated curing, Rapid Fire can be added to the Rust Bullet coating at the job site. However, be cautious not to apply subsequent coats prematurely over a partially wet previous coat, as this can cause bubbling in the finish.
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Rust Bullet application safety
Rust Bullet is a super-tough, high-performance, industrial-grade coating that can be applied to new, clean metal or directly over surface rust. It provides permanent corrosion protection with phenomenal adhesion. However, to ensure safety during application, certain precautions must be taken.
Firstly, proper surface preparation is crucial for a successful Rust Bullet application. This involves removing any loose material, such as rust, scale, paint, or other debris, using a wire brush, scraper, sandpaper, or media blast. The surface should then be cleaned with a degreaser to remove any oil, grease, or other contaminants. For smooth, non-porous surfaces, it is recommended to use sandpaper or a similar abrasive to create a profile for better adhesion.
Secondly, it is essential to wear appropriate personal protective equipment (PPE) when working with Rust Bullet coatings. This includes nitrile gloves to protect your hands from the chemicals, long sleeves, long pants, and closed-toe shoes to prevent skin contact with the coating. Eye protection, such as goggles, is also necessary to shield your eyes from splashes. If you are not using a full-face respirator, an organic vapor respirator is recommended to filter out solvent vapors emitted during application.
Thirdly, ensure good ventilation in the area where you are applying Rust Bullet. Working in a well-ventilated space helps disperse vapors and reduce the concentration of harmful substances in the air.
Finally, follow the recommended application guidelines provided by Rust Bullet. This includes using a 3/8-inch nap roller for the best coverage and starting with small 4'x4' sections at a time to ensure even coverage. The length of the roller does not matter, and you can use any size roller as long as it is a 3/8-inch nap roller.
By following these safety precautions and application guidelines, you can safely and effectively apply Rust Bullet to your project surfaces.
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Rust Bullet vs. other products
Rust Bullet is a rust-inhibiting coating that can be used on oil pans to prevent rust and corrosion. It requires minimal surface preparation and can be applied using a roller or brush. Rust Bullet has strong adhesion and provides a tough, durable coating that can withstand impacts and abrasives. It is also available in different colours, including metallic gray, and can be top-coated with products such as DuraGrade Color.
One of the key advantages of Rust Bullet is its ease of use. It requires less prep work compared to other products like POR-15, making it a more convenient option for those looking for a quick solution. Additionally, Rust Bullet is compatible with other paints, so you can use it as a primer under touch-up paint.
However, Rust Bullet has a thicker consistency, and some users have noted that it can be challenging to achieve a smooth finish. It is recommended not to thin Rust Bullet, and it may require more effort to apply compared to other products.
Competitors to Rust Bullet include POR-15, Rust-oleum, PPG Amerlock 2 and Cure, and Eastwood Rust Converter. POR-15 is a well-known product that offers a satisfying application experience and a nice finish. It is often mentioned in forums and has a long shelf life after opening if stored correctly. Eastwood Rust Converter is another product that users have found effective, and it is available to regular citizens without the need for a commercial account.
In terms of application, Rust Bullet may not flow as smoothly as some competitors, such as POR-15, and it can leave brush marks. However, it is important to note that Rust Bullet is designed to provide a tough coating that can withstand challenging conditions, and its performance may outweigh aesthetic concerns.
Overall, Rust Bullet offers a robust solution for rust inhibition and protection. While it may require some additional effort during application, its durability and ease of use make it a competitive option in the market.
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Rust Bullet reviews
Rust Bullet is a rust conversion paint product that can be used on diverse substrates, including metal, concrete, wood, and fibreglass. It is made in the USA and is eco-friendly, containing no lead, zinc, chromates, acids, or heavy metals. It is also VOC-compliant.
Reviews for Rust Bullet are generally positive. Users have reported that it bonds to metal exceptionally well and dries hard, with no indication of rust returning. It has also been praised for requiring minimal surface preparation prior to application. One user reported that they simply cleaned the area with a wire brush, wiped it down with a damp cloth, and allowed it to dry before applying Rust Bullet with good results. Another user reported that Rust Bullet had worked well for them on the inner seams of their doors, although they noted that it had started to leak after they wire-brushed all the loose rust off.
Some users have noted that Rust Bullet can be messy to apply, getting on everything and never coming off. It is recommended that users wear nitrile gloves, long sleeves, long pants, closed-toe shoes, eye protection, and a respirator or air mask during application. Users should also ensure good ventilation in the area where they are working to reduce the concentration of harmful substances in the air.
In terms of appearance, Rust Bullet is available in a semi-metallic gray colour. Some users have reported that it can be difficult to achieve a uniform appearance, with roller marks being visible if not applied in a particular manner. One user reported that some spots seemed to be yellowing slightly after exposure to sunlight, despite Rust Bullet's claim that it is UV stable.
Overall, Rust Bullet appears to be an effective and long-lasting solution for protecting against rust and corrosion, especially on metal surfaces. However, it may require multiple coats and careful application to achieve the desired results.
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Frequently asked questions
Yes, you can use Rust Bullet on an oil pan. It is recommended that you use a wire brush, scraper, sandpaper, or media blast to remove any loose rust, scale, paint, or other debris before applying the product.
First, ensure that the oil pan is clean and dry. Then, use a 3/8-inch nap roller for the best coverage. Do not use foam as it tends to slide the coating. Microfiber rollers will give the smoothest coverage. The goal is to achieve thin, even coats.
It is important to wear nitrile gloves, long sleeves, long pants, closed-toe shoes, and goggles or a full-face respirator to protect yourself from the chemicals in Rust Bullet. Ensure good ventilation in the area where you are working to reduce the concentration of harmful substances in the air.











































