Cody Casey
Installing a fiberglass roll pan is a simple process that can be done at home with a few basic tools. A roll pan is a fascia panel that is installed on low-bed trucks after the factory standard bumpers are removed. The first step is to open the tailgate of the truck and release the straps that hold it up. Bring the tailgate towards you and remove it from the truck. Remove the license plate and release the bolts in the well of the license plate. Next, hold the roll pan in place with masking tape and put the tailgate back on. Move the roll pan around until you are happy with its position. Remove the tailgate again and insert screws through the drilled holes along the top edge with a power drill. Drive an additional screw into the lower corners of the pan and test the fit. Take the screws out and remove the roll pan. Place the license plate light on the roll pan and screw it in place. Remove the light and screws and paint the roll pan. Let it dry completely before reinstalling the roll pan, reinserting the screws, and reattaching the license plate light. Finally, put the tailgate back on and reconnect the wiring under the truck.
Characteristics and Values Table for Installing a Fiberglass Roll Pan
| Characteristics | Values |
|---|---|
| Roll Pan Type | Fiberglass |
| Installation Method | Bolt-on, Welding, Molding |
| Required Tools | Power Drill, Screwdriver, Masking Tape |
| Preparation | Remove Bumper, Tailgate, License Plate, and Bolts |
| Fitment | Test-fit Before Painting and Final Installation |
| Additional Steps | Fill Gaps, Paint the Roll Pan, Reattach Tailgate, Reconnect Wiring |
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What You'll Learn
Removing the bumper
To remove the bumper, start by opening the tailgate of your truck and releasing the straps that hold it in place. Pull the tailgate towards you until you can lift it off the truck. The pins on the hinge of the tailgate have a flat side that will line up with the socket. Now, remove the license plate with a screwdriver. This will expose the bolts in the well of the license plate, which are driven into the bumper. Remove these bolts. With the help of an assistant, you can now line up the lower edge of the new roll pan with the bedside.
The roll pan will sit flat against the truck, unlike the protruding factory bumper. The pan should have a lip that will mate with the edge of the bed floor. You can then shoot some sheet metal screws through that lip to hold the pan in place. You may also need to fasten the lower edges of the pan to the bedside.
If your roll pan is made of fibreglass, you may need to use some bondo to make the edges look neat and fill in the gap between the bed and the pan. You could also consider using fibreglass to attach L brackets to the back of the roll pan so that you can bolt it up. Some roll pans come with small install kits that include L brackets, screws, and a license plate light.
If you are not confident about drilling holes in your truck, remember that the process of installing a roll pan is fairly simple, and you can take your time.
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Positioning the pan
First, open the tailgate of your truck and release the straps that hold it up. You will need to remove the tailgate by bringing it towards you and then lifting it up and off the truck. Ensure that you have a clear understanding of the truck's body lines and how they align. This is important to achieve a seamless fit for the roll pan.
Next, remove the license plate with a screwdriver. This step is necessary to access the bolts in the well of the license plate, which are connected to the bumper. By releasing these bolts, you will be able to detach the factory standard bumper, creating space for the new roll pan.
With the help of an assistant, carefully position the roll pan by lining up its lower edge with the bedside of the truck. There should be a lip on the roll pan that mates with the edge of the bed floor. Secure the roll pan temporarily with a piece of masking tape to hold it in place.
Once you are satisfied with the alignment, drill holes along the top edge and drive screws through them to attach the roll pan more securely. It is recommended to add an additional screw into each of the lower corners of the pan for extra stability. At this point, you are test-fitting the pan, so the screws can be removed, and the pan can be taken out for further preparation before final installation.
Before reinstalling the roll pan, you can personalise it by painting it to your desired colour. Allow the paint to dry completely. You may also need to attach accessories, such as a license plate light, at this stage.
Finally, when the paint is dry and any additional components are in place, carefully position the roll pan back into place at the end of the truck, reinsert the screws, and ensure they are tight. Reattach any accessories removed earlier, such as the license plate light, and put the tailgate back on.
By following these steps, you will be able to position the fibreglass roll pan accurately and securely, ensuring a smooth and flat finish against the truck's rear.
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Drilling and screwing
Installing a fiberglass roll pan is a fairly simple process, but it requires careful drilling and screwing to ensure a secure fit. Here is a step-by-step guide for the drilling and screwing process:
First, open the tailgate of your truck and release the straps that hold it in place. Remove the tailgate by lifting it up and off the truck. This step provides access to the area where the roll pan will be installed.
Next, remove the license plate with a screwdriver. This step is necessary to access the bolts that secure the bumper in place. Once the license plate is removed, release the bolts in the well of the license plate using a suitable tool. These bolts are typically driven into the bumper, so ensure they are properly loosened.
Now, you can prepare the roll pan for installation. Hold the roll pan in place with a piece of masking tape and put the tailgate back on the truck temporarily. Adjust the roll pan as needed until you are sure it is in the exact position you want. This step ensures proper alignment before drilling and screwing.
Remove the tailgate again and proceed with drilling and screwing. Using a power drill, insert screws through the drilled holes along the top edge of the roll pan. Drive additional screws into the lower corners of the pan to further secure it in place. Be sure to follow the instructions that come with your roll pan for the specific number and placement of screws.
At this stage, you can perform a test fit of the roll pan before painting and final installation. Remove the screws and the roll pan itself. Place the license plate light on the roll pan and screw it in place, then remove the light and screws. Paint the roll pan to your desired colour and let it dry completely before proceeding.
Finally, install the painted roll pan back onto the end of the truck. Reinsert all the screws, making sure they are tight and secure. Reattach the license plate light and put the tailgate back on the truck. Reconnect any necessary wiring underneath the truck, and your new fiberglass roll pan installation is complete!
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Painting the pan
Paint the roll pan in the colour and style of your choice. You can use spray paint or a paintbrush, depending on your preference and the look you want to achieve. Allow the paint to dry completely before installing the roll pan back onto the truck. This may take several hours or even days, depending on the type of paint used and the number of coats applied. It is important to be patient and allow the paint to cure fully to avoid any smudging or damage to the paint job.
Once the paint is completely dry, you can reinstall the roll pan by placing it back on the end of the truck and reinserting the screws. Make sure all the screws are tight and secure to hold the roll pan in place. If you removed the license plate light during the installation process, remember to reattach it at this stage.
Finally, you can put the tailgate back on the truck and reconnect the wiring underneath. With the roll pan now installed and painted, you can stand back and admire your handiwork! Enjoy your customised truck and show it off to your friends and fellow enthusiasts.
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Reattaching the tailgate
First, ensure that the roll pan is securely held in place at the rear of your truck. Use a piece of masking tape to hold it in place temporarily. Next, you will need to reattach the tailgate to the truck. Align the tailgate with the truck bed and the roll pan, making sure that the body lines match up. Once you are satisfied with the alignment, use a power drill to insert screws through the drilled holes along the top edge of the roll pan and tailgate. Be sure to follow the manufacturer's instructions for the specific number and placement of screws.
To enhance the security of the tailgate, it is recommended to drive additional screws into the lower corners of the pan. These screws will provide extra support and ensure that the tailgate is firmly attached. At this stage, you can also test-fit the license plate light by screwing it temporarily in place. Once you are satisfied with the fitment of the roll pan and the license plate light, remove them both, along with the screws, to prepare for painting.
Choose a paint that matches your truck's colour and apply it to the roll pan. Allow the paint to dry completely before proceeding. This step may take some time, so be sure to plan accordingly. Once the paint is dry, carefully replace the roll pan on the rear end of the truck, reinserting and tightening all the screws. Reattach the license plate light, ensuring it is securely fastened. Finally, put the tailgate back on, reconnecting any necessary wiring underneath the truck.
By following these steps, you will have successfully reattached the tailgate and completed a crucial aspect of installing a fiberglass roll pan. Remember to take your time, work carefully, and refer to the manufacturer's instructions or a professional if you have any doubts during the process.
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Frequently asked questions
A roll pan is a fascia panel that is installed on low-bed trucks after the factory standard bumpers are removed.
First, open the tailgate of your truck and release the straps that hold it up. Bring the tailgate toward you until you can lift it up and off the truck. Remove the license plate with a screwdriver. Release the bolts in the well of the license plate. Then, hold the roll pan in place with a piece of masking tape and put the tailgate back on the truck. Move the roll pan around until you are sure it is in the exact position you want. Remove the tailgate again. Insert screws through the drilled holes along the top edge with a power drill. Drive an additional screw into the lower corners of the pan.
Take the screws out and remove the roll pan. Place the license plate light on the roll pan and screw it in place. Remove the light and screws. Paint the roll pan however you like and let it dry completely before installing.
Replace the roll pan on the end of the truck. Reinsert all of the screws, making sure they are tight. Reattach the license plate light. Put the tailgate back on. Reconnect the wiring under the truck.
If there are no bolt holes, drill about four in the top lip and one on each inside edge. You will probably have to fasten the lower edges of the pan to the edges of the bedside. For best results, weld the pan into place.
