
Pulled pork is a delicious dish that requires time and patience. While cooking it, you can use an aluminium pan to smoke the meat, but it is recommended to use a drip pan underneath to catch the juices. Some people prefer to cook the pork directly on the grate and then wrap it in foil or place it in an aluminium pan. Others use a wire rack in the pan to keep the meat out of the juices. The ideal temperature for pulled pork is 205°F, and it usually takes 10-12 hours to cook.
Characteristics and Values Table for Cooking Pulled Pork with an Aluminum Pan
| Characteristics | Values |
|---|---|
| Type of Pan | Aluminum/Foil Pan |
| Pan Placement | Underneath the grill grate as a drip pan; or on the grate with the meat placed directly on it |
| Advantages | Easy to handle and move meat around; keeps the cooker clean by containing drippings; inexpensive |
| Disadvantages | May limit smoke exposure to the meat; can affect the colour of the finished meat |
| Ideal Temperature | 190-205°F |
| Resting Time | 30-60 minutes |
| Internal Temperature | 190-200°F |
| Probe Test | No resistance when inserting a probe anywhere in the meat |
| Reheating | Spritz with water and cover with foil; or microwave at 20-30% power |
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What You'll Learn

Using a drip pan underneath
Some people recommend using a drip pan underneath, and then placing the meat in an aluminium pan when foiling, with some of the drippings in it. This is because starting the smoke in an aluminium pan means only three sides of the meat would get smoke, so you would have to keep turning it over every few hours to get even smoke penetration.
If you are using a drip pan, it is a good idea to use a wire rack or a turkey rack in the pan to keep the meat off the bottom of the pan and stop it from sitting in the juices. You can also use a foil-lined drip pan with an air gap between the drip pan and the plate setter to minimise mess.
If you are cooking pulled pork in an aluminium pan, it is recommended to use a rack of some kind underneath to stop the pan from folding under the weight of the meat.
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Wrapping the pork in foil
When cooking pulled pork, some people prefer to wrap the pork in foil and place it in a pan, while others choose to cook the pork directly in the pan without wrapping it. Those who wrap the pork in foil often do so to contain the mess and make cleaning easier. Additionally, wrapping the pork in foil can help to retain moisture and create a juicy, flavourful dish.
There are a few different techniques for wrapping pork in foil. One method is to place the pork directly on a wire rack in a disposable foil pan, elevating it above the cooking liquid. This approach ensures that the pork doesn't braise in its juices, which can result in a less desirable taste and texture. By using a wire rack, air can circulate around the pork, affecting the colour and cooking process.
Another technique is to wrap the pork tightly in foil at around 165 internal degrees Fahrenheit, continuing to cook until it reaches 190-198 degrees Fahrenheit. This method helps to retain moisture and protect the seasoning and bark of the pork. It is especially useful when cooking on a grill, as it catches the drippings and keeps the grill clean.
When wrapping pork in foil, it is essential to consider the size of the pan and ensure proper air circulation. The pan should fit the cooker's dimensions, allowing the lid to close. Additionally, using a drip pan underneath to collect juices is a common practice, adding flavour and moisture to the dish.
Some people choose to wrap the pork in foil only after it has been cooked to a certain degree, aiming for an internal temperature of 200°F or until it passes the "probe test". This involves inserting an instant-read thermometer into the meat and checking for any resistance. If there is resistance, the meat may need to be cooked a bit longer.
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Pros and cons of using a pan
While cooking pulled pork, some people prefer to use a pan, while others prefer to cook the meat directly on the grate. Here are some pros and cons of using a pan:
Pros of using a pan:
- Pans are great for easily moving meat around a large cooker and keeping the cooker clean.
- Pans can be used to collect juices and drippings, which can be added back to the meat to keep it moist.
- Using a pan can help protect seasoning and bark from the puddling/pooling of liquid at the bottom of the pan.
- Relatively inexpensive.
- Heats evenly.
Cons of using a pan:
- Pans can limit the amount of smoke exposure the meat gets, especially on the downward-facing side.
- Aluminum pans are relatively soft and not ideal for long-time cooking of acidic or salty food.
- Old aluminum cookware is usually contaminated with lead and other substances.
- Thin, light, and cheap aluminum products are prone to collecting dents and buckles, which means they don't sit flush to a stove.
- Aluminum pans can leach aluminum into food, especially if they are uncoated.
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Cooking temperature and time
The ideal temperature for pulled pork is 190-205°F. The high internal temperature allows the collagen in the pork to break down, making the meat tender and easy to shred. This is well beyond the recommended 165°F that most people are used to cooking pork at.
Pulled pork is usually cooked for too long at a high temperature, which can lead to overcooking. The key to great pulled pork is to cook it slowly at a lower temperature for a longer time. This allows the gelatin in the tough shoulder meat to melt and baste the meat as it cooks.
One recipe suggests preheating the oven to 300°F. Heat oil in a pan and sear the pork roast on all sides for 3-5 minutes per side. Remove the pan from the heat and add beer, water, or broth to the pan. Cover and cook for 2 to 3 hours. Check the roast at the 90-minute mark to see if it needs more liquid.
Another recipe suggests preheating the oven to 275°F and cooking the pork for approximately 4 hours covered in aluminum foil. Then, remove the foil and cook for another hour to brown the top.
It is important to let the pork rest after cooking. This allows the juices to absorb back into the meat, making it juicier and more flavorful. Let the pork rest for 15-45 minutes, loosely covered with foil. After resting, the pork will be ready to shred.
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Reheating and storing
When storing pulled pork, it is important to separate the juice or sauce from the meat if you are freezing it. The liquid can cause the pork to freeze in large chunks, which are difficult to reheat. If you are going to eat the pulled pork within one or two days, wrap the pork tightly in foil. If there is very runny juice or sauce with the pork, store it in an airtight plastic container or a bag. Foil is not airtight, so the chances of the pork going bad are higher if left for too long. If you are storing pulled pork in the fridge, you can store the meat with or without the juice.
When reheating pulled pork, there are several methods you can use, including the oven, toaster oven, microwave, grill, slow cooker, air fryer, or sous vide.
If you are reheating pulled pork in the oven, preheat the oven to 225-250 °F (121 °C). Spread the pulled pork into the bottom of a glass or ceramic baking dish and add a splash of barbecue sauce, broth, apple juice, or another flavorful liquid. Cover the dish tightly with foil and cook for about 30 minutes, or until the meat reaches an internal temperature of 165 °F. Once the meat reaches this temperature, crack open the foil and let the meat broil for a few minutes to add a little crunch.
To reheat pulled pork in a toaster oven, use the same method as above, but reduce the amount of pulled pork so it fits in a small baking dish.
When reheating pulled pork in the microwave, place the pork into a microwave-safe dish and add a splash of barbecue sauce, broth, apple juice, or another flavorful liquid. Cover the dish tightly with the lid or plastic wrap and cook on high for about two minutes, or until it reaches an internal temperature of 165 °F.
To reheat pulled pork on the grill, use a 2-zone cooking method. Place the pork in an oven-proof dish and add some liquid. Cover the dish in a double layer of foil and set it on a baking tray in the middle of the grill. Cook until the meat reaches an internal temperature of 165 °F.
To reheat pulled pork in a slow cooker, spread the pork into the bottom of the cooker and add a splash of barbecue sauce, broth, apple juice, or another flavorful liquid. Set the cooker to warm and heat for a minimum of two and up to four hours. Before serving, check that the pork has reached an internal temperature of 165 °F.
If you have the equipment, you can reheat pulled pork sous vide. Place the pork in a vacuum-sealed bag and submerge it in a hot water bath at 165 °F for 45 minutes per inch of thickness. You can also reheat pulled pork in an air fryer, following the same instructions as for the oven or toaster oven.
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Frequently asked questions
Yes, you can cook pulled pork in an aluminum pan. Some people prefer to cook it directly on the grate and wrap it in foil midway through the cooking process, but you can also cook it in an aluminum pan from the beginning.
Cooking pulled pork in an aluminum pan can help to keep your cooker clean, as all the drippings will be contained within the pan. It can also be easier to move the meat around a large cooker and it can be easier to wrap the meat in foil when using a pan.
Some people believe that cooking pulled pork in a pan can limit the amount of smoke that reaches the meat, which can affect the flavor and color of the finished dish. It can also be more difficult to get even smoke penetration when using a pan, as you will need to constantly turn the meat over.








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