Ella Walter
Installing a roll pan on an S10 is a fairly straightforward process that can be done by following directions from YouTube or by seeking professional help. The first step is to remove the old bumper, which is typically held in place by four bolts. Once the old bumper is removed, the new roll pan can be installed using self-tapping screws or by welding it in place. If using self-tapping screws, it is recommended to use duct tape to ensure the roll pan is straight and lined up correctly before screwing it in place. If welding, it is important to tack-weld the top and position the roll pan before welding the rest. Additionally, the roll pan will require drilling holes for the screws or bolts, but some users have noted that the holes are already present on the truck.
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What You'll Learn
Removing the old bumper
After removing the bumper, you will need to unbolt the bumper horns from the frame. This will completely detach the old bumper from the vehicle. Now, you can proceed to install the roll pan.
It is recommended to use self-tapping screws to attach the roll pan. You can also use bolts, but you will need to drill holes first. The roll pan will have pre-drilled holes along the top lip, which will be under the tailgate when shut. You can use self-tapping screws across the top and a bolt on each side at the bottom.
Before screwing the roll pan in place, it is suggested to use duct tape to ensure everything is straight and aligned correctly. If you are welding a steel roll pan, be sure to tack-weld the top first, then position and tack weld every inch down before welding the rest.
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Drilling holes
If your roll pan has pre-drilled holes, you can simply align these with the existing holes on your truck and use self-tapping screws to secure the roll pan in place. However, if you prefer to use bolts, you will need to drill holes in the roll pan to accommodate them. This can be done by first marking the desired bolt locations on the roll pan and then drilling holes at those marks.
When drilling holes, it is important to use the correct drill bit size for the bolts you will be using. If your roll pan is made of metal, you may need to use a drill bit designed for drilling through metal, and it is important to work slowly and carefully to avoid damaging the roll pan or the truck body.
Additionally, some people choose to weld their roll pans in place, which can provide a stronger and more secure installation. If you choose to weld, you will need to tack-weld the top of the roll pan in place, and then work your way down, welding in sections to avoid warping from excess heat.
It is recommended to test-fit the roll pan before drilling any holes or beginning any welding work. This will ensure that the roll pan is properly aligned and that the tailgate opens and closes without hitting the pan. Once you are satisfied with the fitment, you can proceed with drilling and securing the roll pan in place.
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Using bolts or self-tapping screws
Installing a roll pan on an S10 is not too difficult and can be done by following directions from YouTube or by getting a professional to put the roll pan on.
If you are using bolts or self-tapping screws, the first step is to disconnect the stock bumper, lights, and bumper brackets. Once the bumper is off, you will see the holes that you need to bolt the roll pan into place.
The roll pan will have pre-drilled holes along the top lip, which will be under the tailgate when it is shut. You will need to hold the roll pan up to the new fitment line and drill the end screw. Then, hold the pan up to drill the other end. Make sure that it is level and that there is no abnormal gap.
Once both ends are mounted, drill the center screw and then the other two. If your roll pan is metal, you are better off welding it on. If it is fiberglass, fiberglass bolt it down, grind off the screw heads, and then fiberglass over that and the end caps.
If you are using self-tapping screws, you will need seven self-tapping sheet metal screws. You will also need different light sockets and housings as the roll pan ones are different from the stock bumper. You can use duct tape to position your roll pan and ensure that everything is straight before screwing it into place.
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Welding
Before welding, you'll need to prepare your S10 by removing the stock bumper and bumper brackets. You can then drill holes and use bolts or self-tapping screws to hold the roll pan in place. The roll pan will have pre-drilled holes along the top lip, which will be under the tailgate when shut. You can use self-tapping screws across the top and a bolt on each side at the bottom.
Some people choose to use duct tape to position their roll pan before screwing it in place, ensuring everything is straight. However, be careful not to screw through your tape, as it will be difficult to remove.
If you have a metal roll pan, welding is a better option than using screws, as the screws will look unsightly. If your roll pan is made of fibreglass, it's better to fibreglass bolt it down, grind off the screw heads, and then fibreglass over that and the end caps.
Roll pans are not too difficult to install, and you can follow directions from YouTube or get a professional to put the roll pan on for you.
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Tail lights and buckets
There are many different looks to choose from when customising your tail lights and buckets. Some people choose to put in Caddy-buckets with Caddy lights, which creates a great effect. Others use laser-cut covers for their tail lights, which can look really cool. You can also shave your taillights for a clean, custom look.
If you are installing a steel roll pan, you will need to purchase new light housings and sockets as the roll pan lights are different from the stock bumper lights. You can find these at your local GMC dealer or online. It is recommended that you fill the holes which mounted the plastic tail cones before installing your new lights.
When installing your new tail lights and buckets, it is important to ensure that they are straight and lined up correctly. Some people use duct tape to position their roll pan and tail lights before screwing them into place. This allows you to step back and make sure everything is lined up properly.
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Frequently asked questions
First, remove the tailgate and the old bumper. Then, hold the roll pan up and reattach the tailgate to ensure the tailgate opens and closes without hitting the pan. Once you are happy with the fit, drill the end screw and hold the pan up to drill the other end. Make sure the pan is level. Once both ends are mounted, drill the center screw and the remaining two. If your roll pan is metal, weld it on. If it's fiberglass, fiberglass bolt it down and grind off the screw heads.
You will need a roll pan, which you can purchase from a Chevy dealership or online. You will also need a drill, screws, and, if your roll pan is metal, welding equipment.
It shouldn't take longer than an hour. One person reports that it took them 15 minutes, but they note that they were taking their "sweet ass time".
